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MagnaDrive Coupling Chilled Water Pump

Washington Mutual Tower in Seattle, Washington Replaces Flexible Coupling with MagnaDrive ASD

1.0 Problem

The Washington Mutual Tower located in Seattle was experiencing high levels of vibration in a Chilled Water Pump that was part of the tower’s HVAC system due to the full head of the pump running against a pinched valve during normal operations. The increased vibration resulted in a need for increased maintenance on the pump and Chilled Water System. In addition, the building was wasting energy by controlling water pressure was through the valve.

2.0 Application

125 Hp / 1800 rpm 480 volt Motor running a centrifugal HVAC chilled water pump. The pump was designed to run at full speed against a pinch valve that was manually throttled depending upon the cooling equirements in the building. The pump was connected to the motor with an elastomeric coupling.

3.0 Solution

MagnaDrive replaced the control valve by installing an 18.5 MagnaDrive Adjustable Speed Drive. The motor was moved up onto a raised base and the ASD’s actuator was connected to the building’s HVAC process control system.

Customer Resolution: The MagnaDrive Coupling eliminated the bypass valve with a potential energy savings of 31%. The cavitation was eliminated and vibration was dramatically reduced, lowering long-term maintenance costs.

Customer Comments: “Control is much greater than any VFD. The large footprint is not needed, and harmonics are not an issue. We don’t have to replace couplings annually and deal with aligning the pumps and motors. The noise disappeared as soon as we started it. MagnaDrive… WOW!”

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Case Studies

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Breather and Sampling Point Audit - Nth Queensland Learn More Breather and Sampling Point Audit - Nth Queensland

Glencore site Collinsville CHPP had requested that we undertake an audit on their current Breather and Sampling Points, to identify opportunities to improve the cleanliness of the air entering the compartments, oil and the accuracy and process of taking oil samples. 

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On the 4th of November 2007, the plant feed conveyor failed to start after the operator attempted to restart operations following a plant stoppage.

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MagnaDrive Coupling Chilled Water Pump Learn More MagnaDrive Coupling Chilled Water Pump

Washington Mutual Tower in Seattle, Washington Replaces Flexible Coupling with MagnaDrive ASD

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Minnesota Power was experiencing vibration problems on their Air Pre-Heaters. In an effort to correct this problem, Minnesota Power implemented a preventative maintenance procedure that required all couplings to be re-greased during every outage.

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The Magnadrive Adjustable Speed Drive Coupling (ASD) was installed on the Hose Down Pump at South Walker Creek CHPP on the 4th October 2007.

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Over the last three years IRS has been monitoring motor bearings displaying various stages of fatigue.

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The site was experiencing a high frequency of electric motor bearing faults. Condition monitoring reports had identified specific motors as manifesting bearing defects and had suggested that a “lack of lubricant” was a significant factor contributing to the defects.

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Over the course of several months, site maintenance personnel observed that lubrication system components were failing at a rate higher then what would normally be expected.

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